Lesson Objective

SWBAT:

Redesign a component based on failure or inefficiency discovered in testing.

Implement "Light-weighting" techniques without compromising safety.

If we could only change one thing to gain 5 more minutes of race time, what would it be?

Why is it harder to fix an existing design than it is to start from scratch?

Iteration, Refinement, Optimization, Light-weighting, Root Cause.

CT-CTE.EDP.A.05 (Refine the design); CT-CTE.EDP.B.10 (Improvement).

DOK Level: 3 (Strategic Thinking)

Students make design changes based on test data to optimize the vehicle.

Misconception: "Changing the design means we failed."

Correction: Finding a flaw and fixing it is the definition of success.

Support: Facilitate a "Peer Review" where teams check each other's evaluation of the vehicle.

Extension: Recalculate "Factor of Safety."

The "Before & After" Profile: Comparison showing improved performance data.