Unit 3: Hydraulic Arm Robots
Duration of Days: 20
The Principles of Fluid Power: Understand Pascal’s Law, which states that pressure exerted anywhere in a confined, incompressible fluid is transmitted equally in all directions.
Hydraulics vs. Pneumatics: Distinguish between systems using liquid (incompressible) and those using gas (compressible), and why hydraulics are chosen for heavy lifting.
Mechanical Advantage: Understand how the ratio of the surface area of the "master" cylinder (input) to the "slave" cylinder (output) affects force and distance.
Degrees of Freedom (DoF): Identify the four axes of motion on the T-Bot (base rotation, shoulder, elbow, and gripper) and how they define a robot’s work envelope.
System Components: Define the roles of the reservoir, transmission lines (tubing), and actuators (syringes) within a closed-loop system.
System Assembly: Construct the mechanical frame and integrate the hydraulic delivery system (tubing and syringes) following engineering schematics.
Fluid Management: "Bleed" the lines to remove air bubbles, ensuring the system is truly hydraulic and responsive rather than "spongy" (pneumatic).
Coordinate Motion: Operate four manual controllers simultaneously to move the arm’s end-effector to a specific coordinate in 3D space.
Troubleshooting: Identify and repair mechanical failures, such as friction in the joints, leaks in the tubing, or air infiltration in the cylinders.
Data Collection: Measure the input distance of the master syringe versus the output distance of the arm to calculate mechanical advantage.
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The "Pick-and-Place" Practical: Students must successfully move a small object (like a wooden block) from a starting position to a target elevated platform within a set time limit.
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Hydraulic Lab Report: Students complete a technical document where they:
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Label a diagram of the T-Bot’s mechanical system.
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Explain the effect of air bubbles on the arm's precision using the terms compressibility and force.
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Calculate the Work Envelope by tracing the maximum reach of the arm on a piece of grid paper.
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| Lesson # | Lesson Title | Duration of Days |
|---|---|---|
| 1 | Build Hydraulic Arm | 4 |
| 2 | Foam Block Stack | 6 |
| 3 | Ping Pong Stack Challenge | 5 |
| 4 | Ping Pong Dunk Challenge | 5 |